PE/PP/PS/HIPS/ABS/PVC Plastic Sheet Extrusion Making Plant With Three Roller Calender

Our state-of-the-art Plastic Sheet Extrusion Line is engineered for high-capacity, reliable production of diverse plastic sheets and films. Available in three optimized system sizes (65mm, 90mm, and 120mm extruders), our lines cater to a wide range of output requirements. Built for efficiency and stability, these systems are ideal for manufacturing quality plastic sheets for various industrial applications.
 

Working Principle:

The plastic material transitions through glassy, elastic, and viscous fluid states within the extruder barrel under controlled temperature and screw rotation. The molten plastic is then uniformly extruded through the T-die. Subsequently, the sheet undergoes calendering for shaping and thickness control, cooling for solidification, edge trimming, haul-off for continuous movement, and finally cutting or winding into the desired form.

Key Features:

• High-Efficiency Single Screw Extruder:

  • Equipped with a robust motor and precise digital control system for consistent operation.
  • Features vacuum venting to remove volatiles, ensuring superior material quality.
  • Includes a quick and easy screen changer for reduced downtime.
  • High-torque gearbox for reliable and efficient power transmission.
  • Flexible lip die for precise control over sheet thickness and width.
  • Optional PLC/PCC control system for enhanced automation and process management.
  • Custom-designed screws available for optimal processing of HIPS, PP, and PET.

• Precision Three-Roller Calender:

  • Three hard surface polished rollers with flawless mirror chrome plating for exceptional surface finish.
  • Engineered for maximum heat transfer efficiency, ensuring uniform sheet quality.
  • Each roller features an independent, high-volume pressurized water temperature control system for accurate thermal management and consistent product dimensions.

• Advanced Cooling System:

  • Utilizes forced water cooling for rapid and efficient solidification of the sheet.
  • Temperature synchronization ensures consistent product quality and dimensional stability.
    

• Extruder Options: SBJZ series single screw extruder, SJZ series conical twin screw extruder, SJ series parallel twin screw extruder.
• Screen Changer: Ensures a clean and continuous melt flow.
• Melt Pump (Optional): Provides precise and stable melt flow rate for critical applications.
• T-Die: Designed for uniform melt distribution and consistent sheet thickness, eliminating stagnation points.
• Calender: Three-roller or multi-roller configurations available to ensure optimal sheet flatness and surface quality.
• Cooling Device: Efficiently cools and shapes the extruded sheet.
• Edge Cutter: Provides precise trimming of sheet edges for consistent width.
• Haul-off System: Ensures smooth and stable sheet pulling.
• Cutting & Winding Unit: Integrated plate cutter or winder for efficient handling of finished sheets.
• Electrical Control System: Advanced automation system for synchronized and efficient operation of the entire line.

Applicable Materials:

Our extrusion line is versatile and can process a wide range of thermoplastic materials, including:

• PC/PP Hollow Cross-Section Plates
• PVC Transparent Soft & Hard Plates and Sheets
• PVC Foamed Plates
• PMMA/ABS Co-Extrusion Bathing Plates
• Refrigerator Interior Plates (ABS, PS)
• Multi-Layer Composite Co-Extrusion Sheets and Films (PE/PP)

• ABS Sheets: Ideal for refrigerator components such as inner liners, drawers, and door panels.
• PS Sheets: Widely used in the semiconductor electronics and computer communications industries.
• PE/PP Sheets: Excellent low-density, sanitary, corrosion-resistant, and heat-resistant materials suitable for anti-corrosion linings and container manufacturing.

Qingdao Huashida Machinery Co., Ltd. is headquartered in Huashida Industrial Park, Chengyang District, Qingdao, China. The company was founded in 2003. It is a comprehensive high-tech enterprise integrating R&D, manufacturing, marketing, service and trade.

Huashida has been committed to the research and development of plastic insulation pipes and steel pipe anti-corrosion pipeline equipment. It has established close cooperative relations with Beijing University of Chemical Technology, Qingdao University of Science and Technology, Qingdao Institute of Technology and other high-level institutions. With rigorous work attitude and strong sense of responsibility, Huashida people have obtained more than 80 invention patents and utility model patents by introducing and absorbing foreign advanced technology and bringing forth the new. .Won the honor of Specialized Special New Enterprise in Shandong Province. Four items " first sets of equipment enterprises" in Shandong Province.